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K67 New 2020 " Torque Optimization " RetroFit from Dealer Dyno Results - provided by XWORKS

6237 Views 16 Replies 11 Participants Last post by  BMW_388
I had the opportunity to work with a customer wanting to test the new 2020 K67 Stock ECU vs the Torque Optimization ECU ISTA coding RetroFit in the last few days.

The Stock ECU was sent to me to clone up a stock ECU and then apply the dealer ISTA retrofit of Torque Optimization as it is called in the RetroFit section.

Customer has a 900 miles March release and wanted to keep the stock ECU stock. Then get an Torque Optimized ECU for Dyno testing. Simple enough for me.

The dyno was a DynoJet 250i and the operator indicates that in real world HP numbers it is about 3-4HP soft on the big end. This comparison of numbers was based on using bone stock K67 to establish base line taking the 205HP claimed crank HP and coming up with 6% driveline lost @ 192.7 HP at the rear tire stock K67.

So with that in mind we are supposed to maintain this is testing on the same dyno same bike same day within even 2-4 hours of time.

Just a little preview for next week, there will be 4 ECU's in this test > STOCK vs OPTIMIZATION vs EURO vs XWORKS < I am waiting on my shipment from Germany for 2 more ECU's so that additional ECUs can be loaded to the same bike on the same dyno at the same time frame. No one else has ever even done it for 2 ECU's let alone 4 working on the same bike.

These are all 2nd gear pulls
Torque output Stock ECU vs OPT ( optimization ) ECU > 2nd gear


HorsePower output Stock ECU vs OPT ECU > 2nd gear
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Torque / HP stock ECU chart > 2nd gear


Torque / HP OPT ECU chart > 2nd gear


These are all 3rd gear pulls

Torque output Stock ECU vs OPT ECU > 3rd gear
213945


HorsePower output Stock ECU vs OPT ECU > 3rd gear


Torque / HP stock ECU chart > 3rd gear


Torque / HP OPT ECU chart > 3rd gear


HP output Stock vs OPT ECU > 2nd gear


HP output Stock vs OPT ECU > 3rd gear
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This is great! Curious to see Xworks Vs Euro.
Thanks for doing this. I would dump the power curves given that they are just a constant (5250) multiple of the torque curves and thus provide no additional information.

In fact, what would be most useful is to show four lines of torque - one for each ECU tune - in each graph. Then have 5 of these graphs for gears 2-6. This will show everything.
Thanks, looks like the after-market flash (X-Works or other) is the way to go if doing a track bike. That way you won't loose top end power and still have your mid-range!!
So what in the tuning makes the HP loss in the upper RPM ranges?
So what in the tuning makes the HP loss in the upper RPM ranges?
Since I just got this code loaded last Wednesday in an ECU, tested it enough to say it works, it needed to go to the dyno testing so I did not get to datalog that ECU yet. it is on a K67 that does not have a 2D datalogger setup by me so it will read the PID and SID parameters.

It is my guess that there is some throttle blade control most likely. No different on todays cars and trucks with the 100MPH limiter build into those PCM/VCM. Maintains throttle blade and speed at 100MPH.
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When you close the throttle blades you increase torque. No modifications or emission changes needed. This why you don't see cable throttles in anything any more.
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So what in the tuning makes the HP loss in the upper RPM ranges?


Its not hard to match the current dyno runs of 2nd and 3rd gear STOCK to my old datalogs I made back in June 2019.

212691


Its the GREEN boxes that outline the twist grip relationship to the throttle blade relationship. At some point in the twist grip position request of 100% we are expecting 100% throttle blade opening so that maximum performance can be achieved. Here in these pictures we can see that 2nd gear just makes a steady 40% throttle blade while the twist grip position is 100%. I traveled 46 meters at 40% before it the throttle blades started to open toward the 100% which by the time they were at 100% I traveled 132 meters, that folks is 144 yards. A football field and a half of request 100 twist grip, to actually getting 100% throttle blades open.

Remember I wrote alot on this website page for a reason? It also CLEARLY indicates that is the WSBK 2018 test code for Portimao ..this is the best of the best offered to the K67 before EURO4/5 hack and USA EPA hack was put into it. BUT it was a STOCK factory built bike and that means stock exhaust with flapper valve. I wish it was the 206HP at the rear tire that KWS engineering posted for a customer back in August 2019, but the reality is that it is about 195HP at the rear tire. The EURO code is about 192 at the rear tire.

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Alpha has a superbike race ECU & harness, have you thought about using that code in a stock ECU? BMW had worked hard with Alpha to improve the ECU in 2020.
Stupid question but I'll ask anyway. What would it take to run Alpha's race ECU with a stock harness & dash?
thanks again
I had the opportunity to work with a customer wanting to test the new 2020 K67 Stock ECU vs the Torque Optimization ECU ISTA coding RetroFit in the last few days.

The Stock ECU was sent to me to clone up a stock ECU and then apply the dealer ISTA retrofit of Torque Optimization as it is called in the RetroFit section.

Customer has a 900 miles March release and wanted to keep the stock ECU stock. Then get an Torque Optimized ECU for Dyno testing. Simple enough for me.

The dyno was a DynoJet 250i and the operator indicates that in real world HP numbers it is about 3-4HP soft on the big end. This comparison of numbers was based on using bone stock K67 to establish base line taking the 205HP claimed crank HP and coming up with 6% driveline lost @ 192.7 HP at the rear tire stock K67.

So with that in mind we are supposed to maintain this is testing on the same dyno same bike same day within even 2-4 hours of time.

Just a little preview for next week, there will be 4 ECU's in this test > STOCK vs OPTIMIZATION vs EURO vs XWORKS < I am waiting on my shipment from Germany for 2 more ECU's so that additional ECUs can be loaded to the same bike on the same dyno at the same time frame. No one else has ever even done it for 2 ECU's let alone 4 working on the same bike.
nice data. thanks again for getting my '10 running again so quickly and support getting the other gremlins worked out of it. hopefully i can get it broke in soon and get it back up there for dyno!

hopefully i can get the
This BMW flash did NOT fix the coldstart issue.
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This BMW flash did NOT fix the coldstart issue.
Can't be helped. It's an emissions issue.
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@BMW_388 since you have the most experience w/the BMW ECU and TOM, I was hoping you could help clarify some confusion that I have.

In the current 2023 S1000RR owner's manual, BMW states normal HP is 202 HP @ 13K and TOM HP is 177 HP @ 11.5K.

Above you posted dyno runs in second and third showing max TOM HP @ 13K+ RPM

Questions.

1. When BMW or any manufacture posts HP/TRQ numbers. Are the numbers from a run shifting from 1-6?
2. When BMW says 177 HP @ 11.5K. I'm assuming this is max and HP would start to decrease after 11.5K?
3. Why do all graphs I have seen posted by anyone show HP comparison @ the same RPM? Wouldn't normal or tuned max be at 13K+ while the TOM would max out around 11.5K and decrease from there?

Rectangle Font Parallel Number Circle
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There are many many many variables when it comes to a dyno run.

The variable that most shops have no control over is the temp and humidity of the air being used for that dyno run. These 2 parameters setup the HP and Torque along with the ECU calibration. Air, Fuel, Spark, Compression, Exhaust > RESULT

Then you need to understand the data you are reading. BMW Motorrad does all dyno results at the crankshaft. Not the rear tire. So now we have the other variable drive line lost. Most tuners in the car industry have worked with 12%. Motorcycle chain lost is less, but the issue with motorcycle to motorcycle is the rear tire driving the dyno wheel. The compound, air pressure, and weight, and diameter setup the result from motorcycle to motorcycle on how the Torque more especially will react.

So lets take BMW numbers you have posted for what you call the 2023, but, I have not see this Owners Manual yet, so please post the link to the PDF on this 2023 S1000RR owners manual.

Nominal is typical used to indicate that runs have been made over days and hours upon hours of testing. So 202HP at the CRANKSHAFT with driveline loss of 12HP is what most motorcycle dyno operators will use.. and is what I use. So if you want to read how this debate usually goes > read here < Approximate drivetrain power loss

BMW Motorrad connects the dyno directly to the output shaft of the transmission. So they are not experiencing the chain and tire lost. However, there is lost no matter how you look at HP and Torque measurement and even BMW method is about 12HP. Then Motorrad uses a completely different brand of dyno than what the USA uses. So lets look at what has been determined.

The K67 released 2019 even in the USA, but, it is a 2020 VIN..So we call it the 2020 K67. Using press releases posted here > "OFFICIAL 2020 BMW S1000RR" release info and facts

We see that 205HP was the released number for the K67 2020. I have dyno'ed over 25 K67 on my dyno. Starting in stock ECU and exhaust, stock rear tire, stock gearing, you are looking at 193HP to 195HP at the rear tire. That is very consistent with many other dyno sheets posted over the 2019 / 2020 year of everyone posting results. Cant use BMW Motorrad numbers because of brand of dyno and method of measurement.

So I hope that helps to mostly say that you cannot compare BMW results to any posted dyno sheets from a DynoJet or a Mustang Dyno as this is what 99% of the USA use and it is at the rear tire.

If you take my 203/204HP at the rear tire, and work it forward on the 12HP driveline lost, that is a very nice 215/216HP at the crankshaft. Which is of course what a K67 is expected to do. Add MR12 and you are about 208/210HP at the rear tire.

My ECU has been tested in California and South Carolina at some very well known engine and bike builders for MotoAmerica. The 203/204HP at the rear tire is very consistent across their dynos to mine.

TOM is a completely different long story.
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<snip>

So lets take BMW numbers you have posted for what you call the 2023, but, I have not see this Owners Manual yet, so please post the link to the PDF on this 2023 S1000RR owners manual.

<snip>
Page 254, yes it says 2022 but the pictures and instructions are for the MY2023

I understand, drive train loss and wasn't really comparing a "tuned" HP number to the manual's stock HP number.

My question is why, when I research the TOM am I finding peak HP numbers and graphs well above the 11.5K max. Instead if the graphs were overlayed, I would expect to see the TOM max HP on or around (taking drive train into account) 11.5K and stock or tuned max HP on or around 13K. I wouldn't expect to see TOM & Stock/Tuned to converge max HP at on or around 13K.
@BMW_388 did you ever ger around to comparing the EURO ECU? Were to graphs much different to the US ECUs?
@BMW_388 did you ever ger around to comparing the EURO ECU? Were to graphs much different to the US ECUs?
I am pretty sure my dyno results speak for themselves.

My flash vs Euro vs stock which covers 2020-2022

My new 2023 just made a hit on the dyno with bone stock exhaust and my new V2 flash at 204HP at the rear tire. Unheard of that a stock exhaust in combination with new cylinder head, and air box can make 204HP at the rear tire.

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