Home built Radiator protector project! - BMW S1000RR Forums: BMW Sportbike Forum
Go Back   BMW S1000RR Forums: BMW Sportbike Forum > General BMW S1000RR Discussions > S1000RR Do-It-Yourself


» Insurance
» BMW S1000RR Prices
» Sponsors
Reply
 
LinkBack Thread Tools Display Modes
Old 09-14-2011, 07:20 AM   #1 (permalink)
Senior Member
 
Beemer's Avatar
 
Join Date: Sep 2010
Location: Centurion, SA
Posts: 139
Garage
Default Home built Radiator protector project!

Being short on cash I decided to build and install my own Radiator guards.
The total cost was about R80.00 (or +-$7.00)
Its really simple to make and install by yourself. (installing I guess being the most tricky part but still simple enough any idiot can do it)
I took some pictures of before and after (sorry forgot to take a pic of the finished product before installing)
I went and bought a normal piece of iron mesh from our local steel suplliers (plain mesh that they use for barbeques, can get them in steel or galvinised steel). I then took the bikes farings off, put the mesh against the radiator and used a marker to trace the shape. Then used a grinder to cut it according to shape and size for both the larger and smaller oil radiator.
After this I treated the mesh with a primer and sprayed it with a can of red engine enamel to fit my colour scheme.
I also got some rubber piping they use for mist spraying in the garden, cut it along on side and slide it over the edges of the mesh as a neat border.
After completing the guards, there are various ways of fixing it onto and infront of the radiator.
Attaching onto the larger radiator I cut out an extra piece at the bottom two corners of the mesh so I could attached it with the two screws that holds the smaller oil radiator.
At the top I just used pieces of wire just to hold it in postion.
With the smaller oil radiator I also just used wire to attached it onto the two sides and bent the mesh around on top and at the bottom so it fit snuggly over the radiator.
All done, just re-attach the farings and stand back and admire your masterpiece
Attached Thumbnails
Home built Radiator protector project!-dscn1507-small-.jpg   Home built Radiator protector project!-dscn1504-small-.jpg   Home built Radiator protector project!-dscn1500-small-.jpg  
Beemer is offline   Reply With Quote
Sponsored Links
Advertisement
 
Old 09-14-2011, 10:13 AM   #2 (permalink)
Senior Member
 
Nikk777's Avatar
 
Join Date: Apr 2011
Location: Atlanta
Posts: 234
Default

Nice work but will it limit the air flow to the radiator and cause overheating problems? Kinda looks like the flat metal with holes in it vs. the chicken wire/gutter cover type material used in the Cox guards. Also the rubber piping around the edges might look nice and clean things up but I'm guessing it will melt first time the bike comes up to temperature...

Not trying to knock your work, love to see folks doing things themselves... just some constructive critism to make sure all stays healthly with you and your bike. I've been meaning to run to home depot and pick up some gutter covers and make one for my race bike. A rock through the radiator took me out of last year's grand national finals!
Nikk777 is offline   Reply With Quote
Old 09-14-2011, 11:46 AM   #3 (permalink)
Member
 
kautiongsr's Avatar
 
Join Date: Jul 2011
Posts: 32
Default

looks great.. great pics also
__________________
Auto techinteriors
Big Daddy Julio
kautiongsr is offline   Reply With Quote
Old 09-14-2011, 08:22 PM   #4 (permalink)
Senior Member
 
Join Date: Oct 2009
Location: So. CA
Posts: 1,247
Default

Looks good.

I may try the same thing as California is doing a lot of loose gravel chip-seal stuff on the mountain roads. Hwy. 155 has no more smooth asphalt west of Greenhorn Mtn., just this stuff that throws rocks up everywhere.

Local mini-market cashier said, "That was as good as it's gonna get." She said it wasn't exactly motorcycle friendly either judging from all the wrecked bikes that stop in there, "but hey, it's cheap!" She said a truck went by and threw a chip-seal rock up into the store (about 15-20 feet).

I'd hate to drag flesh and bone over the stuff.


Mack
Mack is online now   Reply With Quote
Old 09-14-2011, 08:56 PM   #5 (permalink)
Member
 
CQBRR's Avatar
 
Join Date: Nov 2010
Location: Center USA
Posts: 49
Default

Good idea...but this guy beat ya!
The $10 solution to protect your radiator and oil cooler
__________________
Yes that is a BMW and yes I am glad to see you
CQBRR is offline   Reply With Quote
Old 09-15-2011, 02:27 AM   #6 (permalink)
Senior Member
 
Beemer's Avatar
 
Join Date: Sep 2010
Location: Centurion, SA
Posts: 139
Garage
Default

Quote:
Originally Posted by Nikk777 View Post
Nice work but will it limit the air flow to the radiator and cause overheating problems? Kinda looks like the flat metal with holes in it vs. the chicken wire/gutter cover type material used in the Cox guards. Also the rubber piping around the edges might look nice and clean things up but I'm guessing it will melt first time the bike comes up to temperature...

Not trying to knock your work, love to see folks doing things themselves... just some constructive critism to make sure all stays healthly with you and your bike. I've been meaning to run to home depot and pick up some gutter covers and make one for my race bike. A rock through the radiator took me out of last year's grand national finals!
No problem, I appreciate your concerns, it was my concerns too.
But, I made the same type of guards on my previous bike, and had no heating problems or rubber edges melting.
I have had these guards on my S1K now for about two weeks and no such problems either. In fact the radiator does not get that hot.
I rather then have radiator guards on than not, as damage to the radiator is a very costly affair.
Beemer is offline   Reply With Quote
Old 09-15-2011, 03:07 AM   #7 (permalink)
Senior Member
 
Beemer's Avatar
 
Join Date: Sep 2010
Location: Centurion, SA
Posts: 139
Garage
Default

Quote:
Originally Posted by CQBRR View Post
Nice one!
But then again I feel that the holes on yours are a little to big, as smaller stones or debris could still penetrate and damage the radiator.
Thats why I went for the mesh with smaller holes that still allows enough air through.
Beemer is offline   Reply With Quote
Old 09-15-2011, 03:10 AM   #8 (permalink)
Senior Member
 
Beemer's Avatar
 
Join Date: Sep 2010
Location: Centurion, SA
Posts: 139
Garage
Default

Quote:
Originally Posted by kautiongsr View Post
looks great.. great pics also
Thank you.
Beemer is offline   Reply With Quote
Sponsored Links
Advertisement
 
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Powered by vBadvanced CMPS v3.2.2

All times are GMT -4. The time now is 12:55 AM.



Powered by vBulletin® Copyright ©2000 - 2012, Jelsoft Enterprises Ltd.
Search Engine Optimization by vBSEO 3.6.0
Garage Plus vBulletin Plugins by Drive Thru Online, Inc.
© S1000RRforum.com
Motorcycle News, Videos and Reviews
Ducati Forum Harley Davidson Honda 600RR Kawasaki Forum Yamaha R6
1199 Panigale Roadglide Forum Honda CBR1000 Vulcan Forum Yamaha R1
Ducati Monster Harley Forums Honda CBR250R ZX10R Forum Star Raider
Suzuki GSXR V-Rod Forums Honda Shadow Kawasaki Motorcycles Star Warrior
SV650 Forum BMW S1000RR Honda Fury Kawasaki Versys Drag Racing
Suzuki V-Strom BMW K1600 Triumph Forum Victory Forums Sportbikes
Volusia Forum BMW F800 Triumph 675 MV Agusta Forum Streetfighters